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Inspection and metrology

CAD comparison inspection

The whole part scanned and laid over its nominal CAD model. A colour map shows every surface in tolerance, over or under. Sections and callouts put numbers on the places that matter.

Of points, not a handful
Millions
Whole-part deviation at a glance
Colour map
Or native CAD as the nominal
STEP · IGES
Colour deviation map of a scanned machined block against its CAD, with dimension callouts

Every surface, not just the features on the drawing

A CMM tells you about the points it touched. On a casting, a moulding, a pressing or anything freeform, the problem is usually somewhere in between. Scanning captures the whole surface. Comparing it with the CAD model shows warp, sink, springback and missing material wherever they are.

We align the scan the way your part is held: a best fit for shape, or datums and a reference point system where the drawing defines one. Then the report shows the deviation in colour, with sections and annotated points where you need a number to sign off.

How a job runs

  1. 01

    Send the CAD and the part

    STEP, IGES, Parasolid or native CAD as the nominal, with the drawing if alignment or tolerances come from it.

  2. 02

    Scan

    Artec Point II, Spider II or a Kreon arm with the Skyline laser, chosen for size and tolerance. Large parts get a photogrammetry frame first.

  3. 03

    Align

    Best fit, datum or RPS alignment, agreed up front so the result means what your customer expects.

  4. 04

    Report

    Colour map, sections, annotated deviations and GD&T, in Control X or PolyWorks.

What you get back

In the formats your team already uses. Ask if you need something else.

Sample CAD comparison inspection report

A sample report from a scanned demo part: colour maps, sections and GD&T results, laid out as you would receive them. Enter your details for the PDF.

  • Colour map report from a scanned part

    Colour map report

    PDF with views, tolerance bands and annotated deviations at the points you choose.

  • Sections from a scanned part

    Sections

    Cross-sections through scan and CAD at the stations you name, with deviations dimensioned.

  • GD&T results from a scanned part

    GD&T results

    Profile, flatness, position and others evaluated on the scan where the drawing calls them up.

  • Scan data

    The aligned mesh, so your engineers can take their own measurements later.

The kit we use

The same scanners, arms and software we sell, train on and support. Like what you see? You can buy or hire it too.

FAQ

If yours is not here, ring 0330 229 0175 and ask for the scanning team.

Not answered here?

Ask the engineers who run the machines. We answer the same working day.

Which alignment will you use?

The one your drawing defines, if it defines one. Otherwise a best fit, which shows shape errors honestly but can hide a positional one. We agree it before scanning, because the alignment decides what the colour map means.

How accurate is it?

It depends on the scanner, which we choose for your tolerance: the Artec Point II measures to 0.02 mm and the Kreon Skyline on an arm to 9 µm (2σ) as a scanner specification. The report states what was used.

Can you check a whole batch?

Yes. Once the first part is set up, the same alignment and report run on the next one, so results compare part to part.

Tell us what needs scanning

A photo, a rough size and what you need out of it. We will come back with a fixed price and a date, and if scanning is not the right answer, we will say so.

POST IT TO
The Old Piggeries, Combermere,
Whitchurch SY13 4AL

Tell us what needs scanning

Where should we scan it?

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A specialist replies the same working day. Rather talk? 0330 229 0175